Due to its applications across numerous industries, the aesthetically appealing stainless steel, including its sturdy properties and rust resistance, makes it a fundamentally important material. While the density of stainless steel is frequently overlooked, it is one of the most critical properties that defines the material’s applicability in various fields. The density of stainless steel is more than just a number; it greatly influences engineering calculations, logistics, and material selection, thus affecting the feasibility of a project. This article will analyze the significance of the density of stainless steel, some factors influencing it, and its impact on real-world applications. Materials engineers and designers will find useful pieces of information in this alloy’s extensive description, and even those who are simply interested in the alloy will enrich their knowledge and learn useful tools for rational decision-making.
What is the Density of Stainless Steel?
For a specific grade and alloying elements, the density of stainless steel is usually between 7.5 g/cm³ to 8.0 g/cm³. The 304 and 316 grades have an approximate value of 7.8 g/cm³. This characteristic plays a critical role in applications that demand accurate weight estimates while guaranteeing dependability of the construction and efficient consumption of materials.
Factors Affecting the Density of Stainless Steel
The factors that affect the density of stainless steel, such as its composition, temperature, and processing methods, have a direct impact on the grade of stainless steel being used and its respective density. Every grade of steel goes through different processing methods, which is the reason for these variations. Following are a few of the most significant factors:
Chemical Composition
The alloying elements in the steel directly affect its density, which means that the density of steel also depends on its composition. Some main constituents that influence density are chromium, nickel, molybdenum, and manganese.
For instance, Grade 304 (18-20% chromium, 8-10.5% nickel) contains a density close to 7.8 g/cm³.
Grade 316 also possesses a similar density but might increase slightly depending on the proportions of molybdenum (2-3%) and nickel (10-14%) added.
Special grades containing elements like tungsten or cobalt will increase the density, however, the opposite can be said for carbon and nitrogen since they contain low atomic mass.
Temperature Variations
The thermal expansion or contraction of stainless steel can cause slight changes in temperature variations. For instance, heating the stainless steel will cause it to expand, resulting in a slight reduction in density, while cooling it will have the opposite effect, resulting in contraction and an increase in density. Though in most practical uses, these changes are negligible, they become important in high-level precision engineering.
Processing Techniques
Stainless steel’s processing method can also affect its density. Cold working, which improves the hardness of a material, can also create slight microstructural packing effects that affect a material’s density. Likewise, compacting during the powder metallurgy stage of sintering may alter the final density depending on the degree of porosity in the finished product.
Grade Variations Specific to Applications
Basic frameworks of stainless steel grades are made to suit certain uses, and alloying elements are added to enhance features like resistance to corrosion or mechanical strength. These changes, however, alter the material’s density. For instance, duplex stainless steels compared to their austenitic counterparts have lower density due to possessing a dual-phase (ferritic and austenitic) microstructure.
All factors must be considered for precision in measurement related to weight and structural needs. These factors enable more accurate calculations in design and engineering where specific material selection is critical.
How Does Density Impact Mechanical Properties?
Density is a constituent factor that sets the mechanical properties of a material concerning its strength, stiffness, and durability. The strength and stiffness of the material are usually more with the increased density because such materials have closely packed atoms or molecules, which improves their load-bearing capabilities. For example, steel and titanium are metals that have high density values of 7.85 g/cm³ and 4.5 g/cm³, respectively, which makes them useful in high-performance applications like aerospace and construction.
On the other hand, materials with lower density, such as aluminum and composites such as carbon fiber reinforced polymers, provide a lightweight and a reasonable balance of mechanical properties. These materials are used in various industries where weight saving is crucial, such as automotive and aviation engineering. The downside to this may be the lack of resistance to some concentrated loads or impacts, which are faced in certain situations.
Moreover, the density additionally propels the energy absorption ability of a material, along with damping vibrations. For example, foams and low-density polymers can absorb shock while maintaining their structure, making the materials ideal for protective gear or safeguarding insulation. Based on the density information, together with other parameters like strength, weight, or energy dissipation, engineers can streamline material selection toward specific design objectives.
Comparing the Density of Stainless Steel to Other Metals
Stainless steel’s density is greater than that of most metals but lower than tungsten and gold. Its density is about 8,000 kg/m³. Therefore, it is heavier than aluminum, which has a density of approximately 2,700 kg/m³, but lighter than lead, which has a density of about 11,300 kg/m³. Its moderate density, combined with corrosion resistance and strength, provides versatility in applications where durability, stability, and moderate weight are needed.
Exploring 304 Stainless Steel: Characteristics and Density
What Makes 304 Stainless Steel Unique?
304 stainless steel is well known as being one of the most popular and widely used materials within the stainless steel family. This is due to its remarkable balance between various properties. This grade is classified as an austenitic stainless steel and is primarily composed of 18% chromium and 8% nickel, giving rise to its alternative name “18-8 stainless steel”. The content of chromium in this grade is high; therefore, it has excellent resistance to oxidation and corrosion, even in harsh settings. Nickel improves its toughness and structural integrity.
One of the unique characteristics of 304 stainless steel is its exceptional versatility across a wide range of industries. Its density is consistent and measured at 8,000 kg/m3, which contributes to its resistance to rust and makes it sturdy while maintaining a manageable weight. Most impressively, 304 stainless steel doesn’t easily succumb to pitting or rust, even in moist settings, and can withstand extreme temperatures.
The impressive tensile strength of 304 stainless steel, sitting at roughly 505 MPa (73,200 psi), paired with exceptional yield strength of approximately 215 MPa (31,200 psi) makes it a reliable option for demanding engineering applications. 304 stainless steel also displays ductility with elongation at break figures of around 70%, which eases processing such as welding and forming, without straining structural integrity.
It’s effortless to maintain, which is perhaps its greatest advantage. The chromium oxide layer that naturally forms on its surface improves its resistance to corrosion and makes it easier to clean. This is the reason why 304 stainless steel is commonly found in food processing equipment, medical tools, and architectural elements; in these applications, sanitation and visual appeal are of utmost importance.
These combined qualities have made 304 stainless steel a popular choice for everything from industrial machines to common household products, earning it the status of a dependable, high-performance alloy.
Understanding the Density of 304 Stainless Steel
The density of 304 stainless steel is relevant to its widespread adoption and efficacy in different applications. This material has a standard density of around 8.00 g/cm³ (0.289 lb/in³). The described density helps achieve a balance of strength and weight, which is ideal for constructions, machinery, and tools that require high durability but do not have excess weight.
The density of 304 stainless steel is of great significance in estimating the material for other processes like structural load calculations or volume-to-weight conversions for manufacturing. Seamless achievability of required precision and uniformity in dense materials is crucial for aerospace engineering, automotive engineering, and medical engineering. The described features, together with corrosion resistance and thermal stability, justify the use of 304 stainless steel in applications requiring heavy-duty performance as well as precision components.
Mechanical Properties and Corrosion Resistance of Grade 304
Mechanical Properties of Grade 304
Grade 304 stainless steel possesses a strong combination of mechanical properties, which makes it suitable for a range of applications. The material’s tensile strength falls within the range of ***515 MPa to 750 MPa***, ensuring significant mechanical stress can be sustained without deformation. An impressive characteristic of the material is its yield strength, which is approximately 205 MPa depending on the specific cold working applied. Additionally, Grade 304’s elongation at break is about 40%, which indicates it can undergo significant stretching and, therefore, bend and form without cracks mechanally. Finally, Grade 304’s Brinell hardness of 201 HB demonstrates adequate toughness whilst ensuring workability.
This grade resists pressure and other mechanical loads at different temperatures to an exceptional degree. Grade 304 can withstand temperatures up to 870° C (1598°F) during intermittent service and 925° C (1697°F) during continuous service, proving its high-temperature strength. Because of this, Grade 304 is dependable in applications like heat exchangers, furnace components, and industrial piping systems.
Corrosion Resistance of Grade 304
One of the hallmark features of Grade 304 stainless steel is its remarkable corrosion resistance, which is due to its chromium content (around 18%-20%) and nickel content (8%-10.5%). The alloy’s chromium, at a certain concentration, can form a passive oxide layer on the surface which is invisible and self-healing, thus preventing damage due to environmental corrosion. This characteristic is particularly useful in moderately aggressive conditions like those caused by moisture, acidic foods or mild chemicals.
Grade 304 withstands most oxidizing acids very well and is also relatively immune to some forms of localized corrosion, like pitting and crevice corrosion in chloride-containing environments of lower concentration. Heavily chlorinated or saline conditions can be detrimental, and there may be a need for higher alloy grades in extreme cases. Additionally, 304 stainless steel has intergranular corrosion resistance when properly annealed, ensuring the longevity of the material.
These mechanical and corrosion-resistant properties make Grade 304 stainless steel a material of choice to be used in food processing industries, medical equipment and marine applications. It combines resilience and reliability on a moderate budget.
How Does Chemical Composition Affect Steel Density?
The Role of Chromium and Nickel in Density
The mechanical properties of stainless steel are altered greatly by the addition of alloying elements like chromium and nickel, as well as affecting its density and resistance to corrosion. Chromium contributes significantly to the development of the oxide layer, which protects the metal from corrosion. In Grade 304 stainless steel, chromium concentration is usually between 16% and 18%, which also impacts the material’s overall density. Though its alloying purpose does not contribute significantly to the reduction in density, chromium is irreplaceable in providing the anti-corrosive features of stainless steel.
Nickel serves both purposes at once. It contributes to ductility and toughness while slightly increasing the material’s density as well, which has an atomic weight of about 58.693g/mol. The Nickel concentration in Grade 304 stainless steel averages 8 to 10.5%, a range that allows it to enhance austenitic stability. The presence of non-magnetic and corrosion-resistant steel in numerous temperatures and surroundings is fully maintained, making sure the steel does not change its structure around these conditions. Grade 304 stainless steel has a density of about 8.00 g/cm³. This follows from the contribution of iron (the base element, with a density of 7.87 g/cm³) along with chromium, nickel, and other elements like manganese and silicon in different proportions. The composition of these alloying elements is carefully balanced to uniform density and to provide the best mechanical and chemical properties.
The relationship of chromium and nickel with the density of steel makes it easier for engineers and material scientists to customize different grades of stainless steel designed for weight sensitive applications while requiring high strength and resistance to corrosion.
Impact of Carbon Steel on Density
Carbon steel is a widely used material in construction and manufacturing and contains a variable density depending on its composition. The carbon steel density is between 7.84 g/cm³ to 7.89 g/cm³, based on the carbon content and other elements used in the alloy. The carbon components of the steel determine its hardness, strength, elasticity, and to a certain amount its density.
Low-carbon steels, also called mild steels, have a carbon capacity of about 0.05% to 0.25%. They also tend to have a lower density as compared to high-carbon steel. These steels are best suited for use in structural parts as well as in automobile body panels due to their great malleability and ductility. High-carbon steels possess a carbon content in the range of 0.6% to 1.4%. Their atomic structure is densely packed, which grants them greater hardness. Due to this structural trait, these types of steel have low ductility. These characteristics make them ideal for tools, cutting instruments, and high-strength springs.
The density of carbon steel can be affected by the addition of other traces like manganese, sulfur, or phosphorous. Manganese is added to improve toughness, for instance, but its addition alters the density to some minute degree. It is necessary to know how these compositional elements interact to enable carbon steel grade selection so precise for industrial applicatons with strict requirements on the density and mechanical properties.
Variations in Density Among Different Steel Grades
While measuring the density of different grades of steel, I pay particular attention to the components of each grade that affect its mass per given volume. For instance, low-carbon steels usually have a slightly lower density than high-carbon steels because of the carbon content and other alloying elements. Furthermore, the presence of chromium or nickel in stainless steel contributes to a slight increase in its density. Understanding these compositional differences greatly enhances my ability to choose the right steel grade for particular application needs.
Applications of Stainless Steel Based on Its Density
Choosing the Right Stainless Steel Grade for Specific Applications
A balanced approach while considering mechanical properties, corrosion resistance, and density enables one to select the grade of stainless steel to be used. The typical approximated value of density makes for the material to be 7.5 to 8 g/cm³, which is negligible in industrial applications. Given below are the ratio of alloys, grades of stainless steel, as well as suggestion of use of each grade:
Austenitic Stainless Steel: 304,316
- Density: 7.9 g/cm³
- Composition: 316 has 2%-3% of Molybdenum for better resistance to corrosion. Has 18%-20% of chromium and 8% – 10.5% of nickel.
Applications:
- Food processing equipment uses 304 due to being exposed to corrosive substances.
- 316 is used in marine environment , chemical process environments due to its ability to withstand acidic as well as chlorides containing fluids.
- Ferritic Stainless Steel: 430
- Density: 7.7 g/cm³
- Composition: Reducing or completely removing nickel gives 16%-18% of chromium.
Applications:
- Automobile trim as well as exhaust systems due to having low prices while providing resistance towards oxidation and stress.
- Components of interior architecture as well as Kitchen equipment.
- Martensitic Stainless Steel: 410, 420
- Density: 7.7 g/cm³
- Composition: 11.5-13.5% of chromium rarely mixes with more carbon, which gives increased hardness and strength.
Applications:
- Duckery, surgical tools, and turbine blades where strong and hard products that were needed.
- Wear-resistant components like valves and gears.
- Duplex Stainless Steel (e.g., 2205)
- Density: ~7.8 g/cm³
- Composition: Balanced mix of austenitic and ferritic structures with chromium within the range of 22-25% and nickel ranging from 4% to 6%. Moreover, it often has molybdenum and nitrogen for improved attributes.
Applications:
High-pressure oil and gas pipelines.
- Offshore platforms and stress corrosion cracking (SCC) resistant chemical tanker vessels.
- Precipitation Hardening Stainless Steel (e.g., 17-4PH)
- Density: ~7.75 g/cm³
- Composition: 15%-17.5% chromium, 3% 5% nickel, small amounts of copper, and niobium for precipitation hardening.
Applications:
- Because of their lightweight and high strength, to weight ratio, they are suited for shafts and other aerospace parts.
- Shafts, turbines, and other high-performance aerospace components require precision and stability while under physical stress which makes them perfect candidates.
- They also serve in the production of precision instruments requiring stability in dimensions during the application of stress.
When designers and engineers understand the density and properties of different grades of stainless steel, they are better positioned to make informed decisions for material selection to address specific mechanical and environmental challenges related to the application.
Impact of Density on Fabrication and Supplier Selection
Stainless steel’s density implicates its fabrication processes like cutting, bending, and welding. The stainless steel’s density grade affects the processes, piece fabrication precision, and the cost energy-wise. The denser a material is, the more costly it is to process, elevating the entire cost of stainless steel fabrication. For example, those stainless steel grades with higher densities, such as austenitic alloys, would likely require precise fabrication machinery. On the other hand, lower density grades prevalent in ferritic or martensitic stainless steels are more manageable and easier to process, therefore, there is less material wastage and more efficient production.
Supplier selection has a direct correlation with the material’s density. Suppliers who deal with stainless steel of the sought quality and grade and standardized steel products must ensure that the brand’s products do not deviate from boundary density marks set for the application. Performance of the product would vary due to the change in density, especially for applications under constant stress or sensitive to weight, such as in aerospace and automotive industries. For instance, if the components are intended to be used on an aircraft, such a change in a component’s density can alter the balance and fuel efficiency, resulting in reliance on auxiliary power for lift.
Ferritic stainless steels have a density of 7,500 kg/m³, while austenitic stainless steels boast a density of 8,000 kg/m³. As empirical data suggests, the density of common stainless steel alloys is within this range. This difference requires careful assessment of the material properties about the specific project requirements before selecting suppliers. Collaboration with vendors who maintain strict industrial standards and provide reliable quality control ensures that the materials certified comply with the required industrial standards, thus reducing risks during fabrication workflows and in end-use operations.
In any case, identifying and incorporating density considerations during the fabrication processes, as well as during the selection of the suppliers, leads to better performance and reliability while achieving effective cost control.
How Density Influences Corrosion Resistance in Various Environments
The density of a material is important for assessing its ability to resist corrosion across different environments. Materials of higher densities are more likely to possess an internal structure that is devoid of voids, pores, or microstructural irregularities, which enables these materials to resist moisture, oxygen, and chemic pollutants in greater amounts. Lower density materials, on the other hand, are more prone to suffer from corrosion since their voids and flaws exposed to corrosive materials can aid in abrasion to a greater level.
For example, metals like stainless steel possessed with high density and tightly packed molecular structure, showcase superior resistance corrosion at heightened temperature zones like in the sea because of the passive oxide layer formed by these metals. Specific data indicates that grades such as 316 stainless steel demonstrate notable performance about pitting corrosion in chloride-rich environments where they perform corrosion at 0.02 mm per year under controlled conditions. On the downside, porous or low-density materials such as cast iron have higher susceptility to rusting because of the microstructural defects, which tend to make them corrode at a greater level.
Moreover, the performance of non-metallic materials, including polymers and composites, and alloys, can be impacted by their density in corrosive environments. As an example, High-Density Polyethylene (HDPE) resists chemical attacks from acids and alkali because of its non-porous nature, which makes it a popular choice for industrial piping and storage tanks for chemicals.
For components used in environments with highly aggressive corrosive factors, industry practices suggest evaluation based on material density and additional protective treatments. For instance, coating strategies can help overcome some of the limitations of high-density materials and improve their performance in harsh environments. By taking into account the density of materials alongside other factors, such as temperature, humidity, and chemical concentration, engineers can increase the dependability of operations while reducing maintenance expenditures.
Comparing Density Across Different Types of Stainless Steel
Differences in Density Between Austenitic, Ferritic, and Martensitic Stainless Steels
The density of stainless steel differs based on the microstructure, which is affected by the alloying elements and the heat treatment process. Grasping these variations is key to choosing the right type of stainless steel for particular uses.
Austenitic Stainless Steels
The density of austenitic grades like 304 and 316 stainless steels is roughly 7.9 g/cm³. They are cobalt and iron alloys, mostly consisting of chromium and nickel. These metals have strong non-corrosive abilities, high flexibility, and non-magnetic behavior which makes them very ductile. Austenitic steels, because of their relatively high density, are best suited for durability and endurance applications, such as marine environments and chemical processing equipment, where resistance to challenging environmental conditions is integral.
Ferritic Stainless Steels
Ferritic stainless steels, which contain grades like 430 and 409, tend to have slightly lower densities in the range of 7.7 to 7.8 g/cm³. Ferritic steels are mainly chromium alloys with small amounts of nickel, which makes them less dense than austenitic grades. They are magnetic and are comparatively better at stress corrosion cracking, making them more suited for use in automotive exhaust systems as well as some structural applications where lower weight is preferred.
Martensitic Stainless Steels
The stainless steels known as 410 and 420 martensitic grades have densities in the range of 7.7 to 7.8 g/cm³, which are in common with ferritic steels. These steels usually feature a greater proportion of carbon, which permits harder and stronger materials after heat treatment, enhancing the martensitic structure. These metals are less resistant to corrosion than austenitic and ferritic alloys. With the strength-to-weight ratio, martensitic stainless steels can be used in cutting tools, turbine blades, and other tools operating under high mechanical stress.
Summary of Key Density Figures
Stainless Steel Type |
Density (g/cm³) |
Notable Characteristics |
---|---|---|
Austenitic |
~7.9 |
High corrosion resistance, non-magnetic, ductile |
Ferritic |
~7.7–7.8 |
Lower density, magnetic, stress corrosion resistance |
Martensitic |
~7.7–7.8 |
High strength and hardness, magnetic |
These variations in density directly influence the performance and feasibility of stainless steel in different industries. Proper material selection, guided by density and other mechanical properties, ensures optimal performance while addressing design and cost considerations.
Understanding Duplex Stainless Steel and its Unique Density Characteristics
Duplex stainless steel is an alloy consisting of approximately equal quantities of austenitic and ferritic microstructures, combining its best features. This microstructure characteristic improves withstanding mechanical forces and stress corrosion cracking, making it ideal for high-demand uses. The density of duplex stainless steel lies in the range 7.7 and 7.8 g/cm³, which is lower than the value exhibited by austenitic grades because of its mixed composition containing ferritic phases with lower density.
The remarkable properties of duplex stainless steel are directly derived from its specific chemical composition. Grades like UNS S31803 or S32205 contain 21-23% of chromium, 4.5-6.5% of nickel, and 2.5-3.5% of molybdenum. These elements not only enhance remarkably the corrosion resistance of duplex stainless steel but also in industries like chemical, oil and gas, and marine environments, where weight coupled with strength become critical factors, optimize the overall ratio of weight to strength.
Using double the amount of other stainless steels, such as austenitic or ferritic, duplex steel grades yield about twice the yield strength. This permits the reduction of the thickness of the steel while maintaining its integrity. This feature, combined with moderately low density, allows for significant savings in costs for material, transport, and fabrication.
Furthermore, duplex stainless steel grades show exceptional weldability and thermal conductivity properties, along with decreased thermal expansion relative to austenitic steels. This makes it ideal for use in structural and piping systems under extremely corrosive or high-pressure settings. Its dominating mechanical performance, resistance to corrosion, and the effective use of materials alongside the critical factors of the material’s density and composition highlight the distinctive engineering problems the stainless-steel alloy is designed for.
How Low Carbon Content Affects Density
The carbon content in materials and alloys, particularly steel, remarkably affects its density alongside the mechanical properties. The binding structure and arrangement within the material is knowing what was added as alloying elements, and in this case, carbon is one of them. In this case, lowering carbon content results in diminishing the heavier carbon atoms’ concentration that is embedded in the structure, thus slightly reducing the density. Taking low alloy steel as an example, its low carbon steel density is roughly 7.85 g/cm³, which remains unchanged but may slightly depend on the alloy additions and processing techniques used.
In addition to the density, lower carbon content enhances ductility and toughness, improving the material’s machinability and formability while retaining its structural strength. This is very useful in the automotive industry, where low carbon steel is used to reduce the vehicle’s weight and improve fuel consumption. Also, lower carbon steel has better weldability, as carbon can create brittle, hard zones in welds.
Research has shown that controlling carbon content to below 0.25% by mass achieves an ideal equilibrium between density and mechanical performance. Furthermore, innovative approaches like thermomechanical processing help to customize the microstructure of low carbon steel to achieve an optimal strength-to-weight ratio, improving efficiency in engineering applications. These reasons are quintessential in describing why low-carbon alloys are fundamental in domains that require varied applications, dependability, and meticulous material properties.
Frequently Asked Questions (FAQs)
Q: What is the density of stainless steel 304?
A: Stainless steel 304 has a density of about 8.00 grams per cubic centimeter or 8000 kilograms per cubic meter. It is one of the most common grades of stainless steel due to its strength as well as corrosion resistance.
Q: How does the density of stainless steel 304 compare to 316?
A: Stainless steel 304 and 316 have similar densities, both around 8.00 grams per cubic centimeter. Grade 316 is usually more dense due to the addition of molybdenum, which does enhance corrosion protection, though.
Q: Why is the density of stainless steel 304 important for industries?
A: The density of stainless steel plays an important role in the balance between the strength and weight of the final product. This is paramount for use in construction or manufacturing where the weight-to-strength ratio is critical.
Q: How does the density of stainless steel 304 affect its mechanical properties?
A: Stainless steel 304 is an austenitic steel that possesses great formability due to its high strength and impact resistance. It’s important since higher toughness levels are vital for many applications.
Q: How does the composition of alloys affect the density of stainless steel?
A: The density of stainless steel is dependent upon the alloy composition that comprises chromium, nickel, and iron. A change in the composition of the alloy will change the density and, thereby, the performance of stainless steel in different conditions.
Q: In comparison to mild steel, how dense is stainless steel?
A: When compared to mild steel, stainless stainless is denser. The density of stainless steel 304 is approximately 8.00 g/cm3 while mild steel has a density of roughly 7.85 g/cm3. This difference has an impact on their respective industry uses.
Q: What can contribute to the density of stainless steel alloys?
A: The density of stainless steel alloys can be influenced by the particular ratio of nickel alloys, chromium, and iron with one another. Changes to these constituents can result in an alteration in their densities and material properties.
Q: What is the relationship of stainless steel’s temperature to its density?
A: Increasing the temperature results in a lower density of stainless steel due to thermal expansion. Regardless, this change is minimal, and it is only deemed important for structural applications that deal with very high temperatures, such as in the steel industry.
Q: Does the density of stainless steel have an impact on its performance in a corrosive environment?
A: Yes. The density of stainless steel may indirectly affect its performance in corrosive environments. Higher density is usually associated with a stronger alloy composition, which increases corrosion resistance. This is particularly true for the 316 and 316L stainless steel grades.
Reference Sources
1. Effects of Processing Parameters on Density of Additively Manufactured Parts of 316L Stainless Steel by LPBF
- By: João P. M. Pragana et al.
- Date Published: September 19, 2022
- Published In: Journal of Materials Engineering and Performance
- Summary: The research evaluates the effects of different processing parameters on the density of 316L stainless steel components created using LPBF. The authors reported that with a well-defined parameter range, parts can be made with over 99% density. The study highlights the control of laser power and scanning speed along with hatch spacing as critical factors for achieving the part density.
- Research Approach: The authors performed a literature review and assessed micrographic and Archimedean buoyancy weight density calculations to support their conclusions(Chen et al., 2022, pp. 3602 -3616).
2. Study of the Influence of Process Parameters on the Density, Surface Roughness, and Mechanical Properties of 316L Stainless Steel Made by Selective Laser Melting
- By: A. K. Dutt and Others
- Date of Publication: 24th July 2022
- Source: Transactions of the Indian Institute of Metals
- Main Highlights: The document details the investigation conducted to determine the relevance of SLM process parameters in relation to the density and surface roughness of 316L parts, as well as their mechanical properties. The outcomes of the study indicate that certain parameter combinations can drastically improve the part’s density and mechanical properties.
- How the Research Was Done: Based on the findings, the authors tried to focus on measuring the effects of different SLM parameters on the density and mechanical properties of the parts that were fabricated (Dutt et al., 2022, pp. 335–345).
3. Study of the Porosity, Density, and Microstructure of AISI 316L Stainless Steel Parts Manufactured By Directed Energy Deposition
- Authors: Zhi’En Eddie Tan et al.
- Published: 2019-04-01
- Journal: Additive Manufacturing
- Key Findings: This research analyzed the porosity structures and density of stainless steel AISI 316L created through directed energy deposition. The data shows that the complete microstructure and the overall density relate strongly to the energy density and the other processing parameters employed during DED.
- Methodology: The authors applied a distinct experimental approach alongside analytical techniques to determine the overall density and microstructure of the parts DED, providing hints towards the required processing parameters for producing high-density parts (Tan et al., 2019).